Great White Domes
Original Print Article Below
Official publication of the Georgia Peanut Producers Assocation.
The Peanut Patriot
Driving through Tifton on Interstate 75, it’s easy to see Tifton Quality Peanuts is beginning to bubble up. Two dome look like half moons that feel from the sky, but for 142 farms in Southwest Georgia, they are the symbol of a major investment and a new way of doing business.
The domes will be the new warehouse facilities for Tifton Quality Peanuts, LLC. Those 142 farmers own the company from 14 South Georgia counties. “What they’re doing here is spending their money to buy the best technology available for storage and state-of-the-art technology for shelling,” said President and CEO Larry Lemley. Owning the company is their opportunity to be peanut producers and manufactures.
Lemley is no stranger to the peanut industry. He retired from Golden Peanut operation as Executive Vice President in 1998. But when he got the call to head up the Tifton Quality Peanuts project, it was an opportunity in the industry he couldn’t turn down. “We’re bringing together the farmers and manufacturers,” he said. “It only makes sense.”
Tifton Quality Peanuts seems to be paying off before it’s even up and running. “The company has already sold out of stock and have people on a waiting list to buy,” Lemley said.
They are also using some of the latest technology in the peanut industry for storing and shelling the crop. The shelling plant is under construction, but will shell 75,000 tons of peanuts a year and employee about 50 people. “Up until 2003, there had not been a new shelling plant built since the late 1980’s,” Lemley said. Meanwhile the industry has changed with new equipment and computers available. “Tifton Quality Peanuts will have an ultra modem shelling plant,” Lemley said. “It will be a clean product in a clean and dust free environment.”
But it’s t e on-site storage domes that may be the biggest change in how business is done. Using domes for storage is a new concept in the peanut industry and it’s a concept that unfold-ed in the mind of Jack Chastain, president of Doster Warehouse Inc. in Rochelle, Georgia. “I first ran into domes looking at second homes,” Chastain said, “but my wife vetoed that.” Chastain never got his dome home, but he didn’t forget about the round buildings.
It was when he was doing consulting work in the southern part of Mexico that he started thinking about the domes again. “They wanted to know what kind of peanut houses to use,” he said. “It’s 68 degrees there all year and they were sitting on a fault line, so they didn’t need metal houses.” He thought the domes might work.
That company never invested in the domes, but Chastain did. He took the idea to food specialist who told him anything was better than the metal warehouses used by the peanut industry. He decided it was worth the risk. Other industries have used domes for years. They are the main storage facilities used for powder concrete and salt, Chastain said. And if they work the way he expects, he says there won’t be any more metal warehouses built for storing peanuts. “I don’t think you could make me build another metal warehouse,” he said. “We’re trying to stop the aging process. Inside the domes, the peanuts don’t become dark-stained or rancid. You can shell year round without your product being destroyed.”
The farmers who own Tifton Quality Peanuts visited Chastain and his domes and were convinced the domes would work. “The first two domes are being completed now and will be ready for this year’s new crop,” Lemley said. Eventually there will be three domes that store 35,000 tons of peanuts. World Domes, the company out of Idaho Falls, Idaho, that built the domes for Doster Warehouse, is con- structing the domes for Tifton Quality Peanuts.
“The domes should eliminate a lot of problems,” Lemley said.
Normal storage today in the industry has condensation problems, infestation problems and eventually flavor problems because peanuts are stored a long period of time (over a year). “In metal warehouse South Georgia, the temperature inside can range from 30 degrees to 120 degrees. That causes condensation and it will literally rain in the warehouses,” he said. “But there is no condensation in the domes.
They stay dry and the temperature will always be between 75 degrees and 78 degrees,” Lemley said.
Once the domes are full, they are flushed with nitrogen and sealed. Sealing the domes helps keep the flavor of the peanuts. It also eliminates problems with aflacoxin, a mold that is often caused by moisture. “The shellers blame aflatoxin on the fanners and the farmers blame it on the shellers,” Lemley said. But the domes could mean there is no one to blame at all. They may also eliminate problems with pests.
When the domes are sealed and flushed with nitrogen, there is no oxy- gen. That means no infestation problems.
Peanut producers in Georgia aren’t the only ones who think the domes are the future of storage in the industry. “There have been eight domes built within a year,” Chastain said. “I’ve never seen as much interest. The reason is because we know we’ve got problems in the peanut industry.” Those problems are causing peanut farmers to look for a change in the industry. South Georgia peanut producers are changing the industry for themselves. They have come together to form a business that will open new markets to their product, create new jobs, and dot the sky with an unusual symbol of their success.
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